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開(kāi)齒穿條一體機(jī)是的生產(chǎn)步驟有哪些?

發(fā)布時(shí)間:2024-06-12 來(lái)源:http://yggggs.com/

12穿條機(jī)生產(chǎn)工序需要的步驟:

The steps required for the production process of the threading machine:

1、開(kāi)齒 是用一臺(tái)帶有硬質(zhì)滾齒輪的設(shè)備將鋁型材上要穿隔熱條的部分滾出齒來(lái)。目的是 通過(guò)滾齒使型材的粗糙度增加從而提高組合后型材的剪切力。根據(jù)生產(chǎn)的需要,型材內(nèi)外兩個(gè) 部分都要進(jìn)行開(kāi)齒加工;

1. Gear cutting is the process of using a device with hard rolling gears to roll out the teeth on the aluminum profile where the insulation strip needs to be worn. The purpose is to increase the roughness of the profile by rolling teeth, thereby improving the shear force of the combined profile. According to production needs, both the inner and outer parts of the profile need to be machined with teeth;

2、穿條 是把隔熱條穿到型材上,把內(nèi)外兩部分型材連起來(lái),為下一步滾壓作好準(zhǔn)備;

2. Threading is the process of threading an insulation strip onto a profile, connecting the inner and outer sections of the profile to prepare for the next rolling step;

3、滾壓 該工序分為導(dǎo)向及預(yù)夾緊,主要夾緊,校直(水平方向,垂直方向)三個(gè)工步, 是確保成品型材的緊密度和垂直度的關(guān)鍵。將鋁材和隔熱條復(fù)合成一體。

3. The rolling process is divided into three steps: guiding and pre clamping, mainly clamping and straightening (horizontal and vertical directions), which are the key to ensuring the tightness and verticality of the finished profile. Composite aluminum material and insulation strip into one unit.

穿條機(jī)的服務(wù)領(lǐng)域廣闊而多面,凡是使用機(jī)械、工具,以能源和材料生產(chǎn)的部門(mén),都需要機(jī)械工程的服務(wù)。概括說(shuō)來(lái),現(xiàn)代機(jī)械工程有五大服務(wù)領(lǐng)域:研制和提供能量轉(zhuǎn)換機(jī)械、研制和提供用以生產(chǎn)各種產(chǎn)品的機(jī)械、研制和提供從事各種服務(wù)的機(jī)械、研制和提供家庭和個(gè)人生活中應(yīng)用的機(jī)械、研制和提供各種機(jī)械武器。

The service field of threading machines is broad and diverse, and all departments that use machinery, tools, energy, and material production require mechanical engineering services. In summary, modern mechanical engineering has five service areas: developing and providing energy conversion machinery, developing and providing machinery for producing various products, developing and providing machinery for various services, developing and providing machinery for household and personal life applications, and developing and providing various mechanical weapons.

開(kāi)齒穿條設(shè)備使用前要做哪些檢查呢?

What checks should be done before using the toothed threading equipment?

1、清理設(shè)備:在開(kāi)機(jī)前應(yīng)對(duì)設(shè)備的工作臺(tái)、機(jī)械加工面、電鍍件表面用沾油棉紗進(jìn)行擦拭,與型材直接接觸部位應(yīng)用干凈的棉紗擦拭干凈,以免污染型材,必要時(shí)還可用吹塵對(duì)工作臺(tái)表面等部位進(jìn)行吹塵清理;


1. Cleaning equipment: Before starting up, wipe the workbench, machined surface, and electroplated surface of the equipment with cotton yarn dipped in oil. Clean the parts in direct contact with the profile with clean cotton yarn to avoid contaminating the profile. If necessary, blow dust can also be used to clean the surface of the workbench and other parts;

2、檢查緊固件:設(shè)備上機(jī)械連接緊固件的松動(dòng)通常會(huì)導(dǎo)致加工中出現(xiàn)工藝問(wèn)題,甚會(huì)帶來(lái)設(shè)備故障或不因素,對(duì)于工作中因?yàn)榻?jīng)常調(diào)整或正常使用而有可能松動(dòng)的緊固件,要經(jīng)常檢查并適時(shí)擰緊,以確保設(shè)備在條件下工作;

2. Check fasteners: Loose mechanical connection fasteners on equipment often lead to process problems during processing, and may even cause equipment malfunctions or unsafe factors. For fasteners that may become loose due to frequent adjustments or normal use during work, it is necessary to regularly check and tighten them in a timely manner to ensure that the equipment operates under safe conditions;

3、檢查潤(rùn)滑部位:對(duì)于設(shè)備運(yùn)行中具有相對(duì)運(yùn)動(dòng)的定動(dòng)接觸面,如機(jī)床導(dǎo)軌表面、各處軸承與軸等處需要潤(rùn)滑的部位,應(yīng)根據(jù)運(yùn)動(dòng)特性等方面的因素,加注潤(rùn)滑油或潤(rùn)滑脂進(jìn)行潤(rùn)滑。具體設(shè)備機(jī)械結(jié)構(gòu)不同,其潤(rùn)滑部位及潤(rùn)滑方式也不相同,需視具體設(shè)備而定。開(kāi)齒穿條機(jī)在門(mén)窗設(shè)備中大量使用的氣源處理三聯(lián)體,每次開(kāi)機(jī)之前都要檢查其油霧器油杯內(nèi)的油面高度,并使之保持準(zhǔn)確的油面高度。

3. Check lubrication parts: For fixed contact surfaces with relative motion during equipment operation, such as the surface of machine guide rails, various bearings and shafts that require lubrication, lubricating oil or grease should be added according to factors such as motion characteristics for lubrication. The specific mechanical structure of the equipment varies, and the lubrication parts and methods also vary, depending on the specific equipment. The toothed threading machine is widely used in door and window equipment for air source treatment of triplets. Before starting each time, the oil level in the oil mist cup of the machine must be checked to maintain an accurate oil level height.

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